Control systems-Shanghai Lionstek Co.,Ltd.

Product Introduction

Our self-proprietary USMART® software integrates CAD, CAM and CNC modules into a single user interface, with simple and easy operation;

USMART® software uses the soft cutting tool control method which takes the jet exit point as the control object. It has greatly improved the cutting efficiency of the waterjet, and effectively compensated for the inherent taper of waterjet cutting and the geometricals errors caused by jet dragging, so that using a waterjet, as a "soft cutting tool",to process precision machine parts become feasible and easy.

Because cutting models and advanced algorithms are used, programming in the “soft cutting tool control method” becomes very easy. Users only need to provide e-drawing of the part, select material from a list, and enter the material thickness. The smart software will take care of the rest of programming. The costly trials-and-errors for a new cutting job can be skipped. A new user can learn the software and start cutting parts on his first day of work. Job data of the cutting time, the amount of abrasive usage, the total length of cutting path, material size, and all other process parameters are readily available for job quotation, production planning, and job report.

Bare unit
Desktop unit
Laptop unit

Controller name	Lionstek 8-axis intelligent motion control system (bare unit)	Controller model	LTC-08
Number of controlled axes	8-axis servo interface (with servo interface board)	Relay control interfaces	8-way isolated relay driver interface
Digital signal interface	15 - way isolated digital signal interface	Analog singal interface	4-channel ADC and 4-channel DAC two-wire 4mA~20mA current loop signal
Communication interface	USB 2.0	System power supply	220VAC/50Hz
Controller board power supply	15VDC	Computer specification	PC or IPC (optional), IntelCore™64 or equivalent processor, 4-8gbram memory, 1024x768 color display, 2GB or more disk space, 2 or more USB ports, Windows 7 operating system, Internet explorer 7.0, .NET Framework version 4.0
Standard software	AutoCAD® 2012 (paid upgrade) + USMART®V2.2.0 (free upgrade)	Optional software	USMART®3Dprogramming software or Alma Act/cut 2D nesting software
Features	USMART® waterjet software is simple and easy to operate. A starting hole of the cutting path is automatically pierced. Corner-crossing features are automatically added. Cutting direction and path are automatically generated and optimized without manual intervention. Low pressure piercing is available. A database of common materials is provided, and custom materials can be added. Cutting speed is optimized by the interval of one motor step in the path. Tilting angles of the cutting head can be automatically optimized to eliminate the taper of the kerf and the error caused by the trailing of the jet. Cutting time, abrasive amount, cutting speeds, and path length are calculated in advance. Cutting can be paused at any time, and can be fast forwarded or rewinded along the path. When at fault, the machine is automatically paused, and can resume processing at the breakpoint. Lifetime free upgrades are offered for our smart waterjet control software.

system name	Lionstek eight-axis intelligent motion control system (table cabinet)	System Model	LTC-08D
Number of controlled axes	8-axis server interface (with server interface board)	control interface	8-way isolated relay driver interface
Digital quantity interface	15 - way isolated digital quantity interface	Analog interface	4-channel ADC and 4-channel DAC two-wire system 4mA~20mA current loop signal
communication interface	USB 2.0	System power supply	220VAC/50Hz
Lower power supply	15VDC	Upper computer specification	Dell Desktop computer, IntelCore™64 or equivalent processor, 4-8gbram memory, 1024x768 color display, 2GB or more disk space, 2 or more USB ports, Windows 7 operating system, Internet explorer 7.0, NET Framework version 4.0
software standard function	AutoCAD® 2012 + (paid upgrade) + USMART®V2.2.0 (free upgrade)	Software selection	A code Act/cut 3d programming software or 2d nesting software
functional description	This is a PC-based intelligent CNC system. CAD, CAM, CNC are integrated in the same operation interface, the interface is simple, easy to operate, and saves training time; the function of automatically cutting outside corners is added to improve cutting efficiency; the cutting head height and swing angle are set at each line segment of the path, and the settings can be set at the same time Copy to multiple line segments to save programming time; it has functions such as calculation of processing man-hours before processing, abrasive usage, cutting speed, cutting path length and material size calculation, which saves project quotation and material preparation time; it has a rich database of commonly used materials, and Custom materials can be added to save trial cutting time. Generate path from photo scan to simplify drawing; set processing quality requirements on each line segment of the path without manual calculation of processing speed; automatic repair and cleanup of graphic defects without manual repair; cut-in and cut-out and automatic generation and optimization of path without manual addition; available Pause, breakpoint memory, fast forward and rewind, and resume processing functions at any time during the processing process, which facilitates program inspection and troubleshooting; it has the function of generating a cutting report without having to write a processing report; according to the material, thickness, and quality of the workpiece It is required to automatically set the processing speed at the path entry point to achieve automatic perforation; according to the material, thickness and quality requirements of the workpiece, the motor is automatically set to optimize the processing speed at intervals of one motor step, including the automatic setting of the optimized speed at the corners and arcs And acceleration, and avoid any sudden change in speed on the path, and automatically optimize the path; according to the workpiece material, thickness, quality requirements, and the processing speed of the current point, automatically set an optimized cutting head side on the path at an interval of one motor step. Swing angle and longitudinal, automatic elimination Joint on the taper and jet tailing. Multiple sets of control software are provided free of charge and free upgrades for life.

system name	Lionstek eight-axis intelligent motion control system (portable electric cabinet)	System Model	LTC-08L
Number of controlled axes	8-axis server interface (with server interface board)	control interface	8-way isolated relay driver interface
Digital quantity interface	15 - way isolated digital quantity interface	Analog interface	4-channel ADC and 4-channel DAC two-wire system 4mA~20mA current loop signal
communication interface	USB 2.0	System power supply	220VAC/50Hz
Lower power supply	15VDC	Upper computer specification	Portable dell or Lenovo computer, IntelCore™64 or equivalent processor, 4-8gbram memory, 1024x768 color display, 2GB or more disk space, 2 or more USB ports, Windows 7 operating system, Internet explorer 7.0, .NET Framework version 4.0
software standard function	AutoCAD® 2012 + (paid upgrade) + USMART®V2.2.0 (free upgrade)	Software selection	A code Act/cut 3d programming software or 2d nesting software
functional description	This is a PC-based intelligent CNC system. CAD, CAM, CNC are integrated in the same operation interface, the interface is simple, easy to operate, and saves training time; the function of automatically cutting outside corners is added to improve cutting efficiency; the cutting head height and swing angle are set at each line segment of the path, and the settings can be set at the same time Copy to multiple line segments to save programming time; it has functions such as calculation of processing man-hours before processing, abrasive usage, cutting speed, cutting path length and material size calculation, which saves project quotation and material preparation time; it has a rich database of commonly used materials, and Custom materials can be added to save trial cutting time. Generate path from photo scan to simplify drawing; set processing quality requirements on each line segment of the path without manual calculation of processing speed; automatic repair and cleanup of graphic defects without manual repair; cut-in and cut-out and automatic generation and optimization of path without manual addition; available Pause, breakpoint memory, fast forward and rewind, and resume processing functions at any time during the processing process, which facilitates program inspection and troubleshooting; it has the function of generating a cutting report without having to write a processing report; according to the material, thickness, and quality of the workpiece It is required to automatically set the processing speed at the path entry point to achieve automatic perforation; according to the material, thickness and quality requirements of the workpiece, the motor is automatically set to optimize the processing speed at intervals of one motor step, including the automatic setting of the optimized speed at the corners and arcs And acceleration, and avoid any sudden change in speed on the path, and automatically optimize the path; according to the workpiece material, thickness, quality requirements, and the processing speed of the current point, automatically set an optimized cutting head side on the path at an interval of one motor step. Swing angle and longitudinal, automatic elimination Joint on the taper and jet tailing. Multiple sets of control software are provided free of charge and free upgrades for life.